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| The core process of desalination is the Reverse Osmosis Process. It consists of a High pressure pump followed by an Energy Recovery device and the Reverse Osmosis Membranes
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Pump type | Plunger or piston pump |
Design Pressure | 55-85 bars |
Materials | Titanium |
| Bronze |
| CO/ Ni Alloy |
Duplex Stainless Steel | |
Super Duplex | |
Max Flowrate per pump | 250 m3/h |
The pressure drop over the RO membranes is about 0.5 to 1 bar, depending on the number of element per pressure vessel, so the concentrate is released at high pressure.
Thanks to Energy Recovery Devices, it is possible to reuse the energy from the concentrate flow. The concentrate is directed to the ERD, where it directly transfers its energy to part of the incoming feed water.
There are two main energy recovery concepts:
- Energy Recovery Turbine (ERT)
- Pressure Exchanger (PX)
Example:
Seawater Flowrate: 100 m3/h
Applied Pressure: 55 bars
R.O. Recovery: 40%
Permeate Flowrate: 40 m3/h
Power required without energy recovery devices: 220 kW
Specific Energy: 220/40 = 5.5 kWh/m3
Power required with Energy Recovery Turbine: 122 kW
Specific Energy: 122/40 = 3.1 kW/h
Power required with Pressure Exchanger: 98 kW
Specific Energy: 98/40 = 2.4 kWh/m3
| FLow | Device Type | Energy savings | Costs |
| > 5 m3/h | Energy recovery turbine (ERT) | 30-45% | + |
| > 5 m3/h | Pressure exchanger (PX) | 40-65% | +++ |



Spiral Wound Seawater Reverse Osmosis modules
The most common RO membrane used in desalination are spiral wound Thin Film Composite. They consist in a flat sheet sealed like an envelop and wound in a spiral.
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Spiral wound Reverse Osmosis membrane
There are 3 typical membrane diameters : 2.5", 4" and 8". Seawater RO membranes have a maximum permeate flowrate ranging from 1.4 to 37.9 m3/d, therefore many membranes are often required to meet the plant permeate production requirements.
Seawater RO membranes in Thin Film Composite are manufactured by Dow Chemical (Filmtec), Hydranautics, Osmonics (Desal) and Toray.
The membranes are enclosed in series in pressure vessels and the number of membrane element per pressure vessels can vary from 1 to 8:

Pressure vessels are then arranged in parallel to satisfy the membranes flow and pressure specifications as well as the plant production requirements:

The total number of membranes and pressure vessels required and their arrangement (the array) depends on permeate flow and applied pressure, i.e., salinity and temperature.

Reverse Osmosis Pressure vessels Rack
LENNTECH engineers design and size the most cost-efficient Seawater Reverse Osmosis Process based on your water specifications.
Reverse Osmosis Desalination Process
Reverse Osmosis Desalination Membranes
Desalination and Energy Costs
Brine Disposal
Storage and Distribution
Containerization / Tropicalization
Instrumentation and Control (SCADA)
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